In the dynamic landscape of industrial ceramics, precision, durability, and efficiency are non‐negotiable. Introducing the Advanced Ceramic Tile Kiln, a marvel of engineering and innovation designed to meet the highest standards of performance and reliability. This kiln, crafted with precision and advanced materials, is poised to redefine the benchmarks in ceramic tile processing. With a robust steel structure, cutting-edge insulation, and state-of-the-art control systems, it stands as a testament to superior engineering and technological excellence.
The Advanced Ceramic Tile Kiln is meticulously designed to deliver consistent results, featuring multiple zones for specialized processing stages, a sophisticated transport system, and an efficient combustion system. Each component, from the sturdy steel frame to the high‐temperature Kanthal heating elements, is engineered to ensure optimal performance under the most demanding conditions.
Application:
The Advanced Ceramic Tile Kiln is versatile and essential across a variety of industrial applications, particularly in the field of ceramic tile production. Key applications include: Tile Preheating and Firing: The kiln's multi‐zone design allows for precise control of temperature and atmosphere during the preheating and firing stages, ensuring uniform quality and optimal material properties. Surface Treatment: The controlled heating and cooling processes enable the kiln to modify surface characteristics, enhancing properties like glaze adhesion and surface hardness.
Material Testing and Development: Researchers and manufacturers can utilize the kiln for developing new ceramic materials and testing different firing profiles to achieve desired outcomes.
Key Features: Robust Construction: The kiln features a sturdy steel structure that encloses low-density refractory bricks and preformed ceramic fiber sheets, ensuring excellent thermal insulation and resistance to high temperatures and thermal shock. Multi‐Zone Design: Comprising entrance and smoke evacuation zones, preheating, firing, and cooling zones, the kiln is equipped for comprehensive processing stages.
Material Transport System: Ceramic rollers driven by a pinion-chain system with variable speed ensure efficient and reliable tile transport through the kiln. The system allows for quick roller exchange, minimizing downtime. Advanced Combustion System: Equipped with Kanthal electrical heating elements in spiral form, supported by ceramic tubes, the kiln can achieve temperatures up to 1,330°C. The elements are easily replaceable, ensuring minimal maintenance disruption. Precise Control System: Each heating zone is regulated by a self-regulating potentiometric pyrometer, ensuring precise temperature control. The upper and lower parts of the firing zone can be controlled separately for added precision. User-Friendly Control Panel: The steel-encased control panel includes all necessary equipment for kiln operation, such as main switches, motor safety switches, fuses, on/off push buttons, signal lights, and electrical circuits. It also features pyrometers for each controlled zone and optional PC control.
Roller Diameter: 20 mm, with a step of 44.7 mm. Temperature Control: 3 digital temperature indicators/adjusters, 1 digital indicator for the cooling zone. Roller Material: Ceramic rollers in preheating and firing zones, steel rollers in other positions. Front roller in steel for material loading and collection. Power Supply: 400 V three‐phase + N, 50 Hz. Heating Power: Supports high‐temperature operations up to 1330°C. Temperature Control Accuracy: High precision with potentiometric pyrometers.
Please contact VB CERAMIC CONSULTANTS at vbceramic@yahoo.com or call us at
9444012468 to learn more. Elevate your research and production with VBCC's Roller Hearth Furnace.
