Microwave Furnace - Super Model

VBCC's MICROWAVE FURNACE 1600°C

Introduction:
In the realm of advanced industrial processes and cutting-edge research endeavors, precision and reliability are paramount. Introducing the Microwave Furnace System, a pinnacle of engineering ingenuity and technological sophistication. Crafted with meticulous attention to detail and employing state-of-the-art materials and design principles, this system redefines the standards of efficiency and performance in high-temperature material processing and experimentation.
The Microwave Furnace System lies a fusion of robust construction, precise control mechanisms, and innovative features, all seamlessly integrated to deliver unparalleled results. From its study M. S. body and angle structure, fortified with stiffeners and coated with durable powder paint, to its advanced heating system utilizing multiple magnetrons and zirconia vacuum-formed board insulation, every component is meticulously engineered to withstand the rigors of demanding industrial environments while ensuring optimal functionality and longevity.
Driven by a commitment to excellence, the Microwave Furnace System embodies the spirit of innovation and reliability, empowering researchers, engineers, and manufacturers to push the boundaries of possibility and achieve extraordinary outcomes in their respective fields.

Application: Rapid heating solution.
The versatility and advanced capabilities of the Microwave Furnace System make it indispensable across a wide array of industries and research disciplines. Here are some key applications where this system excels:
High-Temperature Material Synthesis: The Microwave Furnace System is designed to achieve and maintain extremely high temperatures, up to 1600°C, making it ideal for the synthesis of advanced materials and high-temperature ceramics.
Thermal Treatment and Annealing: Precise temperature control and uniform heating allow for consistent thermal treatments and annealing processes, critical for materials science research and industrial applications.
Metal Processing: The system's high-temperature capabilities and robust construction make it suitable for various metal processing applications, including sintering, brazing, and melting of specialized alloys.

Chemical Vapor Deposition (CVD): The ability to maintain a controlled high-temperature environment makes the Microwave Furnace System perfect for CVD processes, facilitating the deposition of thin films and coatings.
Nanomaterials Research: Researchers can leverage the precise temperature programming and high-temperature capabilities to investigate the properties of nanomaterials and develop novel synthesis routes.
Surface Engineering: The system can be used for surface modification techniques such as diffusion treatments and coating applications, enhancing material properties like hardness, corrosion resistance, and thermal stability.

Key Features: highly suitable for nano technology application

Robust Construction: Built from sturdy M. S. materials and reinforced with stiffeners, coated in durable powder paint for longevity. The main chamber is made with well-polished Stainless Steel (304), featuring a choke door with an ' O' ring seal for optimal sealing.
Furnace Panel Box with Stand: Equipped with a control panel box coupled with the furnace and a bottom stand providing a total height of 1 meter.
Insulation: Utilizes zirconia vacuum-formed board from Zircar, USA, with a 25 mm thickness inner lining of SALI Board and an outermost lining of alumina board for superior thermal insulation.
Heating System: Employs multiple magnetrons operating at 2.45GHz, with a total power output of 4.4 kW. The system uses forced air cooling for the water cooled magnetrons and supports continuous operation up to 5 hours.
Susceptor: Features modified SiC susceptors with high-temperature materials suitable for heating samples up to 1600°C, with four sets of susceptors included.
Control System: Incorporates an Eurotherm PID (Model 2416) 16-segment programmer cum Digital Temperature Indicator and non-contact infrared sensor (Raytech USA or eqv) for precise temperature control and accuracy.
Water chiller: 50-liter water chiller available.
Safety Features: Includes mains on and output on control switches, input and output fuses for enhanced safety during operation.

Inner Size: ~300 x 300 x 300 mm
Shell Construction: High-quality M. S. fabrication with powder coat painting and stainless-steel inner chamber.
Heating Power: 4.4 kW (multiple magnetrons)
Working Temperature: Up to 1600°C
Power Output: 2.45GHz, 1.1KW each x 4 magnetrons
Cooling System: water cooled magnetrons
Rate of Heating: 10 to 25°C/min (programmable)
Control System: Eurotherm PID 16-segment programmer
Temperature Control Accuracy: ±1°C at soaking
Power Requirement: Single phase 32A MCB with neutral
Water chiller : 50 liter

Please contact VB CERAMIC CONSULTANTS at vbceramic@yahoo.com or call us at 9444012468 to learn more. Elevate your research and production with VBCC's Microwave Furnace 1600°C.