ROLLER HEARTH KILN (PRODUCTION SCALE)

The Production Scale Roller Hearth Kiln is a high-capacity continuous firing system designed for large-scale ceramic and industrial thermal processing applications. The kiln utilizes a roller hearth mechanism that continuously transports products through precisely controlled heating zones, ensuring consistent product quality and high throughput. Silicon Carbide (SiC) heating elements provide rapid heating, excellent temperature uniformity, and long service life. High-purity mullite rollers ensure smooth product movement and withstand prolonged operation at elevated temperatures. Multi-layer ceramic fiber insulation minimizes heat loss and enhances energy efficiency. The programmable temperature control system allows accurate firing profile management for different products. Variable speed roller drives enable adjustment of production rates and residence times. The heavy-duty industrial construction ensures reliable operation under continuous manufacturing conditions. The system can be customized with multiple heating zones, automation features, and controlled atmosphere options. It is ideally suited for ceramic manufacturing plants, refractory industries, and advanced materials production facilities.

Applications

  • Ceramic Tile Manufacturing
  • Sanitaryware Product Firing
  • Ceramic Tableware Production
  • Technical Ceramic Sintering
  • Refractory Product Processing
  • Electronic Ceramic Components
  • Continuous Industrial Heat Treatment
  • Advanced Materials Manufacturing
  • Large Scale Ceramic Production
  • Industrial Thermal Processing Units


Technical Data

Model Production Scale Roller Hearth Kiln
Kiln Type Continuous Roller Hearth Furnace
Maximum Temperature 1350°C
Working Temperature Up to 1300°C
Heating Elements Silicon Carbide (SiC)
Temperature Uniformity ±5°C (Typical)
Heating Zones Single / Multi-Zone Configuration
Roller Material High-Purity Mullite
Roller Drive System Variable Speed Motor Drive
Roller Speed Control VFD Controlled
Temperature Controller TAIE Programmable PID Controller
Insulation Material Multi-Layer Ceramic Fibre
Product Transport Continuous Roller Conveying System
Chamber Construction Heavy-Duty Industrial Steel Structure
Power Supply 415V, 3 Phase, 50 Hz
Control Panel Floor Mounted Electrical Panel
Safety Features Over Temperature & Motor Protection
Atmosphere Capability Air / Controlled Atmosphere (Optional)
Data Logging SCADA Interface (Optional)
Production Capacity As Per Customer Requirement

Optional Features

Touch Screen HMI Control Panel
PLC-Based Process Automation
SCADA Monitoring & Data Logging
Multi-Zone Temperature Control
Controlled Atmosphere System
Automatic Product Loading System
Automatic Product Unloading System
Remote Monitoring & Diagnostics Facility