ROLLER HEARTH KILN (PILOT SCALE)

The Pilot Scale Roller Hearth Kiln is a continuous high-temperature furnace designed for firing, sintering, calcination, and heat treatment of ceramic and advanced material products. The kiln operates on a roller hearth mechanism where products are transported continuously through the heating zone on rotating ceramic rollers. Silicon Carbide (SiC) heating elements provide uniform heat distribution and excellent temperature stability up to 1350°C. The system is equipped with high-purity mullite rollers for smooth material movement and long service life. Multi-layer ceramic fiber insulation minimizes heat loss and improves energy efficiency. A programmable temperature controller ensures precise thermal profile management. Variable speed roller drive allows optimization of residence time according to process requirements. The robust steel structure ensures reliable operation under industrial conditions. The kiln is suitable for pilot-scale production, research laboratories, and industrial process development. Customized dimensions and automation features can be incorporated to meet specific customer requirements.

Applications

  • Ceramic Tile Firing Process
  • Advanced Ceramic Component Production
  • Refractory Material Heat Treatment
  • Electronic Ceramic Manufacturing
  • Technical Ceramic Sintering
  • Continuous Product Calcination
  • Pilot Scale Research Studies
  • Industrial Process Development Testing


Technical Data

Model Pilot Scale Roller Hearth Kiln
Kiln Type Continuous Roller Hearth Design
Maximum Temperature 1350°C
Working Temperature Up to 1300°C
Temperature Uniformity ±5°C (Typical)
Heating Elements Silicon Carbide (SiC)
Number of Heating Zones Single / Multi-Zone (Optional)
Roller Material High-Purity Mullite Rollers
Roller Diameter As per Process Requirement
Roller Speed Control Variable Frequency Drive (VFD)
Temperature Controller Programmable PID Controller
Insulation Material Multi-Layer Ceramic Fibre
Chamber Construction Insulated Steel Structure
Power Supply 415V, 3 Phase, 50 Hz
Control Panel Floor Mounted Electrical Panel
Safety Protection Over-Temperature Cut-Off System
Product Movement Continuous Roller Transport System
Structure Finish Powder-Coated Heavy-Duty Steel Frame
Atmosphere Capability Air / Controlled Atmosphere (Optional)
Data Logging Optional SCADA-Based Monitoring

Optional Features

Touch Screen HMI Interface
PLC Based Process Automation
SCADA Monitoring & Data Logging
Multi-Zone Temperature Control
Controlled Atmosphere Operation
Automatic Loading System
Automatic Unloading System
Remote Monitoring & Diagnostics